Bring Complex Plastic Projects Into Production
CUSTOM THERMOFORMING + PLASTIC MANUFACTURING
From in-house sheet extrusion and tooling to thermoforming, finishing, printing, and assembly, Mercury Plastics brings critical capabilities together to move your project forward with fewer handoffs and greater control.
Thick- and thin-gauge thermoforming
Tooling, trimming, printing, assembly, and packaging
Custom programs across packaging, retail, industrial, medical, automotive, and OEM applications
Tell us what you are making!
Share a few details. Our team will review the fit and follow up with the right next step.
Since 1955
Decades of experience in thermoforming, plastic fabrication, and printing
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A multi-site production footprint built to support diverse programs
500,000+ square feet
Manufacturing capacity for large and complex production needs
2
Additional space to support inventory and fulfillment requirements
AN INTEGRATED MANUFACTURING PARTNER
Move From Concept to Production With Fewer Handoffs
Complex plastic programs rarely depend on one process. They depend on design decisions, material selection, tooling, forming, trimming, decoration, assembly, and execution working together. Mercury Plastics brings those capabilities into one manufacturing relationship, helping your team reduce coordination friction and keep quality, timing, and accountability connected.
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Coordinate core manufacturing stages through one accountable partner.
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Match material, gauge, geometry, finish, and production approach to the application.
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Engage Mercury at the stage your project requires and define the right next step together.
Fewer vendors. Fewer handoffs.
One accountable manufacturing relationship.
Critical Capabilities Under One Roof
Build the manufacturing path around your product, volume, material, finish, and market requirements.
01
Thermoforming
Thick- and thin-gauge forming for detailed, durable plastic components and packaging.
02
In-house sheet extrusion
Custom plastic sheet production with material, thickness, color-matching, and inline finishing options.
03
Tooling
Custom plastic sheet production with material, thickness, color-matching, and inline finishing options.
04
3- and 5-axis trimming
Precise CNC finishing for complex geometries, angles, and tight-tolerance requirements.
05
Laser and digital cutting
Flexible, accurate cutting for detailed shapes, prototypes, short runs, and production work.
06
Printing and die cutting
Add graphics, information, custom shapes, and durable finishes to plastic substrates.
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Assembly and packaging
Bring components together with quality control, labeling, packaging, and project management support.
Built for Products That Have to Perform
Mercury supports custom plastic programs across customer-facing packaging, in-store environments, material handling, durable components, and specialized industrial applications.
PKG—01
Food packaging
Add graphics, information, custom shapes, and durable finishes to plastic substrates.
CPG—02
Consumer packaging
Custom structures that balance shelf impact, protection, usability, and manufacturability.
POP—03
Point-of-purchase displays
Formed, printed, cut, and assembled elements built to support retail execution.
MHE—04
Dunnage & material handling
Reusable trays and components designed to organize, protect, and move products through operations.
OEM—05
OEM components
Custom formed parts built around fit, function, repeatability, and downstream assembly needs.
A clearer path from requirement to production.
Step 1
Share the project
Tell us the application, volume, material considerations, and current stage.
Step 2
Review requirements.
We evaluate the project, identify open questions, and confirm relevant capabilities.
Step 3
Define the mfg path
Align on design support, tooling, forming, finishing, assembly, and production.
STEp 4
Move forward Confidently
Align on design support, tooling, forming, finishing, assembly, and production.
Start a conversation
Ready to Put the Right Manufacturing Team Behind Your Project?
Tell Mercury Plastics what you are building and what the project needs. We’ll help determine whether our capabilities are the right fit and what the next step should be.